Oil & Lube Analysis

Oil & Lube Analysis Services | FANCO Industrial Solutions
Condition Monitoring • Lubricant Health • Predictive Maintenance

Oil & Lube Analysis Services

Turn lubricant samples into actionable condition-monitoring intelligence. FANCO's Oil & Lube Analysis services help identify lubricant degradation, contamination and machine wear before developing faults become costly failures.

PRECISION LUBRICANT HEALTH CHECK Oil tells the story of the machine. Monitor lubricant condition, contamination and wear trends as part of a proactive condition monitoring strategy.
Condition MonitoringLubricant + Machine Health
Testing ApproachASTM / ISO / IEC Methods
AnalysisWear • Contamination • Chemistry
OutputTrend-Based Actionable Reports
Why Oil Analysis Matters

Lubricant Testing Is a Core Part of Condition Monitoring

A lubricant is more than a consumable. It is continuously exposed to machine surfaces, temperature, load, contaminants and degradation mechanisms. Properly sampled and tested oil can provide evidence of lubricant health, contamination and developing component wear.

Detect problems early

Identify abnormal wear, contamination and lubricant degradation before they progress into major failures.

Protect critical assets

Support decisions for gearboxes, bearings, hydraulic systems, turbines, compressors, engines and other lubricated equipment.

Optimize maintenance

Use condition trends to support oil-change decisions, filtration, contamination control and targeted inspections.

Build a proactive strategy

Combine lubricant analysis with vibration, thermography, ultrasound and other CBM technologies for a stronger asset-health program.

From sample to maintenance decision

Effective oil analysis is not simply a laboratory test. The value comes from representative sampling, correct test selection, reliable results, historical trending and engineering interpretation.

01Sample correctly
02Test the right parameters
03Trend the results
04Act on the findings
Our Service Approach

Testing Built Around Machinery Health

FANCO can develop test packages around the asset type, lubricant, failure modes and monitoring objectives rather than applying the same test list to every sample.

01

Lubricant Condition

Evaluate viscosity, acidity, base reserve, oxidation, nitration, sulfation, additive condition and other indicators of lubricant health.

02

Contamination Control

Identify particulate contamination, water, fuel, coolant, dirt and other foreign materials that can accelerate lubricant and machine degradation.

03

Wear Monitoring

Measure wear metals and examine wear debris to help identify abnormal component activity and developing machinery problems.

04

Trend Analysis

Compare current results with new-oil baselines, previous samples, alarm limits and equipment history to identify changing conditions.

05

Corrective Recommendations

Translate laboratory observations into maintenance actions such as inspection, filtration, contamination removal or lubricant management.

06

Asset-Specific Packages

Configure test combinations for engines, gearboxes, turbines, hydraulics, compressors, pumps and transformer oils.

Laboratory Capabilities

Lubricant & Oil Tests We Can Perform

The following tests represent our broad testing capability. The appropriate package and method are selected according to lubricant type, equipment application, sample condition and monitoring objective.

Lubricant Condition

Kinematic Viscosity @ 40°C / 100°C

ASTM D445 / ISO 3104

Detects viscosity change, wrong oil, degradation and fuel dilution.

Lubricant Condition

Viscosity Index

ASTM D2270

Evaluates viscosity-temperature behavior.

Lubricant Chemistry

Total Acid Number (TAN)

ASTM D664 / D974

Tracks acidity and lubricant degradation.

Lubricant Chemistry

Total Base Number (TBN)

ASTM D2896 / D4739

Monitors alkaline reserve, especially in engine oils.

Lubricant Chemistry

FTIR Spectroscopy

ASTM E2412

Screens oxidation, nitration, sulfation, soot, water and additive-related changes.

Wear Metals

Elemental / Wear Metal Analysis

ASTM D5185 / D6595

Identifies wear metals, contaminants and additive elements.

Cleanliness

Particle Count & ISO Cleanliness Code

ISO 4406

Quantifies particulate contamination in hydraulic and lubrication systems.

Water / Contamination

Water by Karl Fischer

ASTM D6304

Measures low-level dissolved and free water contamination.

Contamination

Glycol / Coolant Contamination

ASTM D4291 / applicable methods

Identifies coolant ingress and related lubricant damage.

Contamination

Fuel Dilution

Applicable laboratory method

Assesses fuel contamination of engine lubricants.

Wear Debris

Analytical Ferrography

ASTM D7690

Examines ferrous and non-ferrous wear debris morphology and severity.

Wear Debris

Direct-Reading / Ferrous Particle Screening

Applicable method

Screens ferrous debris concentration and abnormal wear trends.

Lubricant Performance

Water Separability / Demulsibility

ASTM D1401

Evaluates an oil's ability to separate from water.

Lubricant Performance

Foaming Tendency & Stability

ASTM D892

Evaluates foam formation and persistence.

Lubricant Performance

Rust Prevention

ASTM D665

Assesses protection against rust under specified conditions.

Lubricant Performance

Copper Strip Corrosion

ASTM D130

Evaluates corrosive tendency toward copper.

Lubricant Stability

RPVOT / Oxidation Stability

ASTM D2272 / applicable method

Assesses remaining oxidation resistance for suitable turbine and industrial oils.

Physical Properties

Flash Point

ASTM D92 / D93

Determines the temperature at which vapors may ignite under specified conditions.

Physical Properties

Pour Point

ASTM D97

Determines low-temperature flow characteristics.

Physical Properties

Density / Specific Gravity

ASTM D1298 / D4052

Supports lubricant identification and contamination assessment.

Oil Cleanliness

Membrane Patch Colorimetry (MPC)

ASTM D7843

Evaluates varnish and deposit-forming potential in turbine and hydraulic oils.

Specialized

FTIR Soot / Sulfation / Nitration

ASTM E2412 / D7415

Monitors combustion-related and chemical degradation signatures.

Specialized

Furfural Content

Applicable transformer-oil method

Supports transformer insulation aging assessment.

Transformer Oil

Dielectric Breakdown Strength

IEC 60156 / applicable standard

Evaluates electrical insulation strength of transformer oil.

Transformer Oil

Dissipation Factor / Tan Delta

IEC 60247 / applicable standard

Assesses dielectric losses and oil contamination/aging.

Transformer Oil

Interfacial Tension (IFT)

ASTM D971 / applicable standard

Indicates polar contamination and oxidation-related changes.

Best-Practice Workflow

How Our Oil Analysis Supports Condition Monitoring

01

Sampling Plan

Define assets, sampling points, frequency, sample containers and machine operating conditions.

02

Laboratory Testing

Select relevant physical, chemical, contamination and wear-debris tests using recognized methods.

03

Trend & Interpret

Compare results with baseline, historical trends, lubricant specifications and equipment condition.

04

Recommend Action

Prioritize inspection, contamination control, filtration, lubricant change or other maintenance action.

Global Standards & Best Practices

Testing With Recognized International Methods

Where applicable, our test programs are aligned with recognized ASTM, ISO and IEC methods and established oil-analysis practices. Test method selection depends on the lubricant, application and required measurement.

ASTM D445ASTM D664ASTM D2896 ASTM D5185ASTM E2412ASTM D6304 ASTM D7690ASTM D1401ASTM D892 ASTM D2272ISO 4406ISO 3104 IEC 60156IEC 60247
Important: Standards and test methods should be selected according to the specific oil, equipment and diagnostic objective. A condition-monitoring program should combine laboratory results with equipment history, operating context and other predictive technologies rather than relying on a single test.
FANCO Industrial Solutions

Send Your Oil Sample. Get Actionable Insight.

Contact our team to discuss an oil-analysis program, test package, sampling strategy or laboratory requirement for your industrial assets.

Oil & Lube Analysis

Phone / WhatsApp+92 345 420 4630

FANCO Industrial Solutions

Address122B Al Haram Garden, Behind Central Park
Lahore, Punjab, Pakistan
ServicesOil Analysis • Lubricant Testing • Condition Monitoring • Reliability Engineering